preloader

Products and Services

Our Products

Tap Hole Drill Machine

The ROTAMECH Tap Hole Drill Machine is a vital piece of equipment in metallurgical operations, specifically designed for drilling through the refractory-lined tap holes of furnaces such as BF, EAF, MBF , SAFs. Built to withstand extreme temperatures and harsh working environments, this machine ensures safe, efficient, and precise tapping of molten metal. Its robust design, hydraulic or pneumatic drive systems, and high-torque drilling capability make it indispensable for maintaining optimal furnace performance. The Tap Hole Drill Machine plays a critical role in minimizing downtime, improving operational safety, and ensuring continuous, controlled tapping in high-temperature metallurgical processes. 

The Mudgun Machine

The ROTAMECH Hydraulic Mud Gun features advanced technology with a capacity of 40 to 130 liters upto 160 kg/cm² clay mass pressure. Its 180-degree swivel design allows easy parking and improved operational access. A hose-less piping system simplifies maintenance by eliminating the need for conventional hose networks. Built with high-quality components sourced from top domestic suppliers, the Mud Gun delivers reliable, durable performance in demanding conditions.

Pig Casting Machine

The Linear Casting Machine is essential for producing pig iron, Rerro Alloys and Non-Ferrous metals like Zinc , Copper , Aluminium , Platinum etc used in foundries, steel plants, and various industries like automotive and construction. It offers high-temperature resistance, precise temperature control, and an automated casting process with multiple mold sizes for high-capacity production. Available in horizontal, vertical, circular , carousel like automatic and semi-automatic types. It ensures efficient and reliable casting of metal alloys in demanding industrial environments.

Ladle Car

A Ladle Car is a rail-mounted vehicle used in steel plants to transport molten steel from furnaces to continuous casters or processing units. It features an insulated, refractory-lined container to retain heat, with capacities ranging from 100 to 400 tons and typically runs on 4–6 axles for stability. It can be VFD driven or fixed speed geared motor operation for smooth movement and precise positioning. ladle cars are vital for steelmaking, casting, and finishing operations.
 

Hot Metal Ladle

A Hot Metal Ladle is a crucial vessel in metallurgical operations, specifically designed for the safe transport and handling of molten metal—typically iron—from the BF, EAF, MBF , SAFs to converters or casting units. Constructed with heavy-duty steel and lined with high-grade refractory materials, the ladle is engineered to withstand extreme thermal and mechanical stresses. It features robust trunnions, tilting mechanisms, and lifting lugs to facilitate secure handling by cranes or ladle cars. The design ensures minimal heat loss during transfer, promoting thermal efficiency and operational continuity. In critical steelmaking and smelting environments, the Hot Metal Ladle plays an indispensable role in ensuring safe, efficient, and uninterrupted molten metal movement throughout the production cycle.

Ladle Tilter

The Hydraulic/Mechanical Ladle Tilter is a specialized machine used in foundries to safely and efficiently tilt ladles containing molten metal. It features a robust support stand with spaced bearings, a pivot-mounted ladle support frame, and a stop bracket to prevent over-tilting. The design ensures the ladle’s center of gravity presses against the stop bracket for enhanced stability. A hydraulic motor, controlled by an integrated system, enables smooth and precise tilting for pouring operations. Ideal for hot metal handling, it offers safety, efficiency, and versatility across foundries and industrial applications.

Other Products

Hot matel handling system

A Hot Metal Handling System is an integrated solution engineered for the safe, efficient, and continuous transfer of molten metal within metallurgical plants. This system typically includes ladle cars, transfer cars, cranes, tilting mechanisms, and associated control systems, all designed to operate under extreme thermal and mechanical conditions. Built with high-performance materials and automation features, the system ensures secure handling of hot metal from the BF, EAF, MBF , SAFs to converters, refining units, or casting stations with minimal heat loss and maximum operational safety. By streamlining the flow of molten metal and reducing manual intervention, the Hot Metal Handling System plays a vital role in enhancing plant productivity, improving safety standards, and supporting the uninterrupted operation of critical steelmaking and smelting processes.

Winch drive for ladle car

 A Winch Drive for Ladle Car is a specialized mechanical system designed to enable precise and controlled movement of ladle cars transporting molten metal within metallurgical plants. Engineered to handle heavy loads under extreme temperature and environmental conditions, the winch drive typically consists of a high-capacity drum, steel wire ropes or chains, gearboxes, and motors—often electric or hydraulic. This system ensures smooth, reliable traction along the rail track, allowing for accurate positioning during metal transfer operations. With built-in safety features such as emergency braking and overload protection, the Winch Drive for Ladle Car enhances operational safety, minimizes downtime, and plays a critical role in maintaining the efficiency and continuity of high-temperature metal handling processes in steel and smelting plants.

Raw material handling system

A Raw Material Handling System is a vital infrastructure in metallurgical plants, designed to manage the efficient receipt, storage, transportation, and feeding of raw materials such as iron ore, coal, limestone, and additives. Engineered for high-volume and continuous operations, the system typically includes conveyors, hoppers, stackers, reclaimers, crushers, and automated control units. It ensures precise blending and timely delivery of materials to the furnace or processing units, reducing manual handling and operational downtime. By maintaining a consistent and controlled flow of input materials, the Raw Material Handling System plays a critical role in enhancing process stability, maximizing production efficiency, and ensuring the overall reliability of steelmaking and smelting operations.

Iron trough drilling machine

A Iron Trough Drilling Machine is a specialized equipment designed to drill through solidified iron or slag blockages in the troughs BF, EAF, MBF , SAFs and other high-temperature metallurgical units. Engineered for durability and precision, the machine features a high-torque drilling mechanism, robust structural frame, and advanced hydraulic or pneumatic drive systems capable of operating in extreme thermal and abrasive environments. Its automated or remotely operated controls enhance safety by reducing human exposure to hazardous conditions. By ensuring quick and efficient restoration of metal flow, the Iron Trough Drilling Machine plays a crucial role in minimizing downtime, maintaining continuous furnace operation, and supporting the overall efficiency of critical metallurgical processes.

Waste heat recovery system (whrs)

A Waste Heat Recovery System (WHRS) is an energy-efficient solution designed to capture and utilize the high-temperature exhaust gases generated during metallurgical processes. In critical operations such as steelmaking, smelting, and rolling, substantial thermal energy is lost through flue gases and furnace exhausts. WHRS effectively recovers this waste heat and converts it into usable energy—either in the form of steam, hot water, or electricity—thereby reducing fuel consumption and lowering greenhouse gas emissions. By integrating seamlessly into existing process lines, the system not only enhances overall energy efficiency but also contributes to cost savings and environmental sustainability, making it an essential component of modern metallurgical plant operations.

Wagon hauling system

A Wagon Hauling System is a heavy-duty material handling solution engineered for the efficient and safe movement of ladle cars, slag pots, and other rail-mounted equipment within metallurgical plants. Designed to operate reliably in high-temperature and high-load environments, the system typically features robust winches, steel wire ropes, rail tracks, and control panels for precise positioning. It plays a crucial role in transporting molten metal and by-products between furnaces, converters, and casting units with minimal manual intervention. By ensuring smooth, controlled hauling operations, the Wagon Hauling System enhances plant safety, reduces operational delays, and supports the continuous flow of production in critical steelmaking and smelting processes. 

Ferroalloy casting machine

A Ferroalloy Casting Machine is an essential piece of equipment designed for the controlled casting of molten ferroalloys into molds or casting beds in metallurgical plants. Engineered to handle high-temperature materials such as ferrochrome, ferromanganese, and ferrosilicon, the machine ensures uniform casting, rapid solidification, and efficient material handling. It typically integrates automated pouring mechanisms, cooling systems, and mold indexing features to optimize throughput and product consistency. By minimizing manual intervention and improving casting accuracy, the Ferroalloy Casting Machine enhances workplace safety, reduces material wastage, and supports high-volume production demands—making it a critical component in modern ferroalloy manufacturing and refining operations. 

Auto Stock Level Monitoring System

It is an advanced automation solution designed to ensure real-time tracking and precise control of raw material levels within metallurgical furnaces and storage bins. Essential for high-efficiency steelmaking and smelting operations, this system utilizes robust sensors, intelligent control algorithms, and continuous data logging to maintain optimal material feed rates. By minimizing human intervention and eliminating guesswork, it enhances process consistency, reduces material wastage, and prevents operational interruptions due to stock shortages or overflows. Its integration into critical metallurgical environments leads to improved furnace productivity, better resource management, and enhanced overall plant efficiency.

Motor Ladle Car

A Motor Ladle Car is a specialized rail-bound vehicle designed for the safe and efficient transportation of molten metal within metallurgical plants. Powered by electric or hydraulic drive systems, it offers precise control and smooth movement between furnaces, converters, and casting areas. The ladle is mounted on a robust chassis engineered to withstand extreme temperatures and heavy loads, ensuring structural integrity and operational safety. Equipped with advanced braking systems, remote-control capabilities, and high-temperature insulation, the Motor Ladle Car plays a vital role in maintaining continuous production flow, reducing manual handling risks, and enhancing the overall efficiency of critical steelmaking and smelting operations.

Our Services

Service Icon Refurbishing and Redesign Services

Beyond its advanced product offerings, ROTAMECH also specializes in equipment refurbishing and redesigning. This service allows for the adaptation of older equipment to meet updated application requirements while accommodating existing site conditions. By leveraging expertise in design and engineering, ROTAMECH enables clients to maximize the lifespan and functionality of their mud gun systems.

Service Icon Equipment Services

In addition to its cutting-edge products, ROTAMECH offers comprehensive services including equipment replacement, refurbishing, and redesigning. This service ensures that older equipment can be adapted to meet updated application requirements while accommodating existing site conditions. ROTAMECH's expertise in refurbishment and redesign enables clients to maximize the efficiency and lifespan of their taphole drill systems.​

Service Icon Design

At ROTAMECH, our design expertise is driven by a commitment to quality, innovation, and customer satisfaction, supported by a skilled team of engineers with over 25 years of experience. We develop custom equipment using advanced tools like FEA, AutoCAD®, SolidWorks®, Pro/Engineer®, MouldFlow®, and in-house AUTOLISP routines to ensure precision, durability, and ease of maintenance. Our integrated design approach promotes close collaboration between design, engineering, and manufacturing, while stringent quality control ensures excellence at every stage. We aim to build lasting partnerships by delivering reliable, cost-effective solutions tailored to client needs.

CUSTOMIZATION OF PRODUCTS

All our products are tailor-made according to client requirements and specifications, ensuring the highest level of satisfaction and effectiveness.

Rotamech Consultants & Engineers Pvt. Ltd. provides specialized equipment. We serve metallurgical plants worldwide. Established in 1990, we deliver concept-to-commissioning solutions. Our designs meet the evolving needs of the metal industry.