Product Details

Ladle Tilter

Introduction: A hot metal ladle tilter is a specialized type of equipment used in metal foundries and industrial settings to safely and efficiently tilt ladles containing molten metal. This topic explores the key components and operational features of a ladle tilter, focusing on its design for stability and controlled tilting.

Key Components:

1. Support Stand with Bearings: The ladle tilter features a sturdy support stand equipped with spaced-apart bearings. These bearings provide the pivotal mounting for the ladle support frame, allowing smooth and controlled tilting motion.

2. Ladle Support Frame: The ladle support frame is pivotally mounted on the bearings, enabling it to tilt about a designated tilt axis. This frame typically includes two spaced-apart support members designed to securely hold a ladle during the tilting process.

3. Stop Bracket: A stop bracket is fixedly positioned to engage the ladle support frame. This bracket serves the crucial role of preventing the ladle support frame from tilting rearwardly beyond a safe range during operation.

4. Center of Gravity Configuration: The ladle support frame and the ladle's center of gravity are strategically positioned rearwardly with respect to the tilt axis. This configuration ensures that the combined weight of the ladle and support frame naturally presses against the stop bracket under the influence of gravity, enhancing stability and safety.

5. Hydraulic Motor: An hydraulic motor is employed to pivot the ladle support frame about the tilt axis. This motor provides the necessary power and control to tilt the ladle smoothly and precisely as required for pouring or handling operations.

6. Control System: Controls are integrated into the ladle tilter to actuate the hydraulic motor. These controls enable operators to initiate and regulate the tilting process, ensuring accurate positioning and safe handling of the molten metal ladle.

Operation: When a ladle filled with molten metal is placed on the ladle support frame, the ladle's weight naturally positions it against the stop bracket due to the rearward location of the center of gravity. To tilt the ladle for pouring or transfer, operators engage the hydraulic motor through the control system. The hydraulic motor smoothly pivots the ladle support frame about the tilt axis, allowing controlled pouring of the molten metal.

Advantages and Applications:

• Safety: Prevents over-tilting and ensures stable handling of hot ladles.
• Efficiency: Enables controlled pouring and transfer of molten metal.
• Versatility: Suitable for various foundry and industrial applications involving hot metal handling.
• Control: Offers precise positioning and tilt adjustment for operational flexibility.

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